Ikhtisar Produk
1. Ikhtisar Fungsi
CL-1500 is a solder paste printer that meets the needs of ultra-large PCB printing. It has a repeatability of ±12 μm, a printing accuracy of ±25 μm, and a total printing process of 15 seconds (excluding solder paste printing and cleaning). It can process PCB boards from 80mm × 50mm to 1500mm × 510mm, and is suitable for
LED, backlight source and other products.
Basic features of the product:
2.1. Wide PCB size compatibility range, supporting PCBs of different thicknesses from 80mm X 50mm to 1500mm X 510mm; 2.2. High-precision printing resolution;
High positioning accuracy, repeat positioning accuracy ± 12 μm; printing accuracy ± 25 μm; support glue printing;
2.3. Fully automatic control can improve production efficiency, control quality and save costs;
Automatic steel mesh positioning; Automatic PCB correction;
Software pressure closed loop system;
Pembersihan jaring baja otomatis (pembersihan kering, pembersihan basah, pembersihan vakum);
2.4. The suspended printing head independently developed by Huanchengxin Company is used to automatically balance the scraper pressure and accurately control the pressure, which can achieve perfect solder paste molding effect;
2.5. The programmable motor controls the separation speed and stroke of the scraper and steel mesh, which can flexibly realize a variety of demoulding methods; 2.6. The multifunctional PCB fixed positioning system makes PCB positioning convenient, fast and accurate;
2.7. Sistem pemosisian visual atas dan bawah; 2.8. Sistem pemrosesan gambar yang cerdas;
2.9, Support 2D, SPI connection, SPC functions;
Solder paste printing range
3.1. Production and processing of SMT components such as resistors, capacitors, inductors, diodes, transistors, etc.:
01005, 0201, 0402, 0603, 0805, 1206 and other specifications and sizes;
3.2, IC: Support SOP, TSOP, TSSOP, QFN and other packages, minimum pitch 0.3mm;
Mendukung BGA, diameter bola minimum (Bola) 0.3mm;
3.3. Printing size: 80mm × 50mm – 1500mm × 510mm; 3.4. PCB specification: thickness 0.6mm – 6mm;
3.5. FPC specifications: thickness less than 0.6mm (with fixture).
Scope of application
Manufacturing of mobile phones, communications, LCD TVs, set-top boxes, home theaters, automotive electronics, medical power equipment, aerospace and other products/equipment, and the production of general electronic products.
Product Specifications
*Data pengujian berikut ini didasarkan pada suhu sekitar 25 derajat Celcius dan kelembaban 60%.
| proyek | parameter | ||
| Akurasi Posisi Ulangi | ± 12μm (@ 6σ Cmk≥2.0) | ||
| Akurasi Pencetakan | ± 25μm (@ 6σ Cmk≥2.0) | ||
| Kecepatan/siklus pencetakan (Waktu Siklus) | <15s (excluding printing and cleaning time) | ||
| Pergantian Produk | <5Min | ||
| Ukuran Stensil Layar/Min (X×Y) | 1600mm × 370mm | ||
| Screen Stencil Size/Max ( X×Y ) | 1800mm × 750mm | ||
| Ukuran / Ketebalan Stensil Layar | 20mm - 40mm | ||
| Ukuran/Minimum Pencetakan PCB (Ukuran/Min PCB) (X×Y) | 80mm × 50mm | ||
| Ukuran/Maks Pencetakan PCB (Ukuran/Maks PCB) (X × Y) | 1500mm × 510mm | ||
| Ukuran / Ketebalan PCB | 0.6 – 6mm (a jig is required for diameters below 0.6mm) | ||
| Rasio Lengkungan PCB | ＜ 1% (berdasarkan panjang diagonal) | ||
| Ukuran Papan Bagian Bawah | 15mm (standard configuration) | ||
| Ukuran Tepi Papan | 3 mm | ||
| Transportasi Tinggi | 900 ± 20 (mm) | ||
| Arah Transportasi | kiri-kanan; kanan-kiri; kiri-kiri; kanan-kanan | ||
| Kecepatan Transportasi | 100-1500 (mm/detik) Kontrol yang dapat diprogram | ||
| Pemosisian PCB
(Lokasi Papan) |
Sistem Pendukung | Pin ejektor magnetik/penyangga tepi | |
| Sistem Penjepit | Penjepit sisi elastis/pelat tekanan sumbu-Z/penghisap vakum (opsional) | ||
| Kepala cetak | Kepala cetak yang dikontrol secara elektronik yang dapat diprogram (standar) | ||
| Kecepatan Pengikis | 10 - 200 (mm/detik) | ||
| Tekanan Pengikis | 0 – 15kg software pressure closed loop | ||
| Sudut Pengikis | 60°/55°/45° (opsional) | ||
| Jenis Pengikis | Pengikis baja, pengikis karet, pengikis jenis lain perlu disesuaikan | ||
| Kecepatan Pemisahan Stensil | 0,01 - 125 (mm/detik) kontrol tiga tahap yang dapat diprogram | ||
| Metode Pembersihan | Dry cleaning, wet cleaning, vacuuming (optional) (programmable in any combination) | ||
| Rentang Penyesuaian Tabel | X:±8mm;Y:±10mm; θ : ±2 ° | ||
| Jenis fidusia gambar | Fiducial geometri standar, bantalan/bukaan | ||
| Sistem Kamera | Kamera digital/sistem penglihatan koaksial teleskopik/sumber cahaya LED koaksial independen empat arah/berbentuk cincin | ||
| CCD (Kamera) | 1,3 juta piksel, 6,4mm × 4,8mm bidang pandang ganda atas dan bawah, akurasi piksel 5 μm (bidang pandang opsional 10mm × 8mm) | ||
| Tekanan Udara | 4 – 6Kg/cm2 | ||
| Konsumsi Udara | Sekitar 0,007 m³ / menit | ||
| Metode Kontrol | Kontrol PC | ||
| Catu Daya | AC:220-240V，50/60HZ 1 Φ 3KW，13A | ||
| Dimensi Mesin (P × L × T) | 2580 × 1295 × 1520 (mm) (excluding the lighthouse height, see the product external dimensions) | ||
| Berat mesin | Approx:1800Kg | ||
| Suhu Operasi | -20℃ - +45℃ | ||
| Kelembaban Operasi | 30% – 60% | ||
Konfigurasi Mesin
1. Kontrol elektronik yang dapat diprogram untuk menyesuaikan tekanan pengikis Kepala pencetakan pengikis yang ditangguhkan:
1.1. Tekanan pengikis dapat disesuaikan dengan metode yang dapat diprogram, dan kontrol tekanannya akurat;
1.2. Tekanan pengikis depan dan belakang disesuaikan secara independen untuk memastikan bahwa tidak ada ketidakseimbangan tekanan yang disebabkan oleh deformasi kelelahan bahan pengikis, yang akan menyebabkan perbedaan pencetakan depan dan belakang;
1.3. Motor yang dapat diprogram mengontrol kecepatan pemisahan dan langkah pengikis dan jaring baja;
2. Pengikis baja tahan karat standar, desain unik, umur pisau lebih panjang ;
3. Sistem penyelarasan visual ;
4. Platform sistem koreksi otomatis UVW ;
5. Penjepitan PCB dan perangkat pendukung:
5.1, Pin ejektor magnetik;
5.2. Perangkat penjepit fleksibel di sisi PCB untuk memastikan bahwa PCB tidak akan bengkok atau berubah bentuk saat dijepit; 5.3. Pelat tekanan sumbu Z;
5.4, penyedotan vakum yang kuat (opsional);
5.5, Pelontar otomatis yang fleksibel (opsional);
6. Rel pemandu CNC menyesuaikan lebar dan kecepatan pengangkutan ;
7. Tiga sistem pembersihan jaring baja yang dapat diprogram: kering, basah, dan vakum, yang dapat dikombinasikan secara sewenang-wenang ;
8. Komputer kontrol industri, Windows 7 sistem operasi, antarmuka bahasa Mandarin/Inggris;
9. Sistem diagnostik perangkat lunak cerdas ;
10. Mendukung 2D, koneksi SPI, fungsi perangkat lunak SPC ;
11. Antarmuka koneksi SMEMA standar.
Disclaimer:
Due to the real-time changes in product batches and production and supply factors, in order to provide accurate product information, specifications and parameters, and product features as much as possible, Huanchengxin may adjust and revise the text descriptions, picture effects and other contents on the above pages in real time to match the actual product performance, specifications, parameters, parts and other information; if there is a need to modify and adjust the above pages, no special notice will be given;
