Equipment Definition
Single Station Shuttle Conveyor is an automated transmission device used in SMT (surface mount technology) production lines. Its core function is to achieve precise positioning and transfer of PCBs in parallel directions through a single set of independent heads. It is usually used to connect the board flow in different process sections.
Equipment Features
- Safe Design: The semi-enclosed design guarantees the highest level of safety.
- Intelligent Control: PLC control system with a color touch-screen operation interface.
- Accurate Positioning: Qinglan 86 stepper motor + precision screw drive.
- Compatibility: Supports SMEMA communication protocol and standard I/O interface.
- Flexibility: The position and direction of entering and exiting the board can be freely selected
- Stability: One-piece steel frame, powder-coated surface.
- Efficient transmission: cycle time 8-15 seconds, green anti-static belt (1.0mm thick).
- Energy saving and environmental protection: single-phase 220V power supply, maximum 120VA power consumption.
- Customization support: Width/height can be customized according to the customer’s production line.
Technical Advantages
- Prevent foreign matter from intruding and meet high-level ESD protection requirements (especially suitable for the transmission of precision electronic components).
- High reliability control logic, friendly human-computer interaction, and reduced operation training costs.
- The displacement error is ≤±0.1mm, which is suitable for high-precision PCB board transmission (such as 0201 component placement production line).
- Seamlessly connect to SMT production lines (such as placement machines and reflow soldering) to reduce equipment adaptation costs.
- Adapt to small batch production of multiple varieties and fast order switching (<30 seconds).
- Support high-speed production lines (such as dual-track placement machines with CPH ≥ 40,000).
- Solve the transmission problem of special-shaped PCBs (long boards, narrow boards).
Specifications & Technical Parameters
| 1 | Transmission height | 900±20mm |
| 2 | Transmission direction | L→R |
| 3 | Circuit board effective size | 80(L)*100(W)-510(L)*460(W)mm |
| 4 | Number of units | Single-unit movement |
| 5 | Main rack | One-piece design, steel plate bending welding, surface powder spray production |
| 6 | Function | 1 in 2 out, 2 in 1 out, pass-through mode |
| 7 | Transmission belt | 1.0mm green anti-static belt |
| 8 | Cycle time | About 8-15 seconds |
| 9 | Width adjustment method | Manual adjustment |
| 10 | Dimensions (L*W*H)mm | The length is 1500mm, and the width and height are determined according to the actual layout of the customer’s production line |
| 11 | Transmission motor | Qinglan 42 stepper motor |
| 12 | Transfer motor | Qinglan 86 stepper motor |
| 13 | Inductor | Swiss Paulan |
| 14 | Control mode | Japan Panasonic PLC |
| 15 | Panel control type | Taiwan Xinjie 2.3 inch true color touch screen control |
| 16 | I/O interface | Standard SMEMA interface on the front and back |
| 17 | Electronic control components | Omron relays |
| 18 | Power supply and electric load | 220V AC, single phase, Max 120 VA |
| 19 | Weight(Kg) | 150Kg |
Typical Application Scenarios
1. Buffer connection between the placement machine and reflow soldering in the SMT production line.
2. Board diversion before and after the inspection station (such as AOI).
3. Board diversion or confluence of multi-track production line.
Company Overview
Shenzhen Chuxin Electronic Equipment Co., Ltd was founded in 1997. The registered trademark is S&M, is a national high-tech enterprise within a dependent industrial park and is committed to becoming the leader of the electronic component surface bonding welding equipment and transmission equipment industry. The product line summarizes the research and development, and manufacturing of electronic components, surface adhesive welding, reflow welding, horizontal and vertical curing furnaces, perforated welding wave soldering, selective wave soldering, SMT transmission equipment, and customized automation equipment.
